In industrial production, homogenization and emulsification processes are critical in industries such as food, chemicals, pharmaceuticals, and cosmetics. However, traditional emulsification equipment faces numerous challenges, including temperature rise, uneven particle distribution, and low efficiency. These issues directly affect product quality and production efficiency, becoming long-standing pain points in the industry. The introduction of the Shanghai Yika High Shear Dispersion Emulsifier KR-30 provides a new solution to these traditional challenges through the innovative combination of high-speed shearing technology and precise temperature control systems.
The KR-30 High Shear Dispersion Emulsifier utilizes a high-speed rotating rotor to generate high tangential velocity and high-frequency mechanical effects, including intense mechanical shearing, centrifugal extrusion, liquid layer friction, impact tearing, and turbulence. These combined effects allow for the ultra-fine dispersion and uniform emulsification of materials.
The core innovation of this equipment lies in the integration of a brushless motor with a precise temperature control system. The device is equipped with a brushless motor with a speed range of 8,000 to 30,000 rpm (no-load), generating a circumferential speed of up to 27 m/s. This enables the emulsifier to instantaneously and uniformly disperse and emulsify the material to a fine degree.
The High Shear Dispersion Emulsifier is characterized by three key performance features: efficiency, uniformity, and flexibility. By applying powerful shearing and homogenization forces, it ensures the material achieves a highly uniform state, guaranteeing product quality stability. It can rapidly and effectively disperse, homogenize, and emulsify materials, significantly improving production efficiency. Moreover, the instrument's speed, shear force, and other operational parameters can be adjusted according to different material characteristics and processing requirements, making it adaptable to a wide range of experimental applications.
The application fields of this experimental equipment are broad and include pharmaceuticals, biochemistry, food, nanomaterials, coatings, adhesives, daily chemicals, dyeing, petrochemicals, and other industries. In the cosmetic industry, emulsifiers are used to emulsify oil-soluble skincare ingredients with water-soluble components to form stable emulsions, such as lotions and creams. In the pharmaceutical industry, homogenizers are used for preparing emulsified drugs, ensuring even dispersion of drug components and improving drug stability and bioavailability. In the chemical industry, the equipment can be used for various emulsion polymerization reactions, such as synthetic rubber, plastic emulsions, and helps emulsify and disperse pigments, resins, and other components, improving the quality and performance of coatings.
What's more, the emulsifier can handle not only routine emulsification tasks but also the emulsification needs of nanomaterials, asphalt, organosilicon, and other special materials.
In conclusion, the Shanghai Yika High Shear Dispersion Emulsifier KR-30, through its innovative high-speed shearing and precise temperature control technology, successfully addresses industry pain points such as temperature rise, uneven particle distribution, and low efficiency in traditional emulsification processes. The equipment, with its excellent technical performance, ensures the uniformity and stability of products while significantly improving experimental efficiency. It has found wide applications in the pharmaceutical, cosmetic, food, and chemical industries, bringing revolutionary changes to modern industrial production.
